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CLOSE THIS BOOKManual Reaming - Course: Technique for manual working of materials. Trainees' handbook of lessons (Institut für Berufliche Entwicklung, 18 p.)
VIEW THE DOCUMENT(introduction...)
VIEW THE DOCUMENT1. Purpose of reaming
VIEW THE DOCUMENT2. Tools for reaming
VIEW THE DOCUMENT3. Construction of hand reamers
VIEW THE DOCUMENT4. Operation of reamers
VIEW THE DOCUMENT5. Technological process of reaming
VIEW THE DOCUMENT6. Checking of straight reamers
VIEW THE DOCUMENT7. Indication of fits on the straight reamer
VIEW THE DOCUMENT8. Special recommendations for making conical bore holes true to size

3. Construction of hand reamers

Straight reamer:

It consists of a cutting portion with axial, straight or spiral-fluted peripheral cutting edges and the shank which is equipped with a square (for being received by a tap wrench).

The end of the straight reamer is tapered - the taper lead. At the taper lead, the greatest quantity of chips is taken off. The nominal diameter is at the straight part of the cutting portion.


Figure 6

1 - Effective length of cutting portion
2 - Taper lead

For better guiding and aligning of the reamer in the bore hole, the taper lead is longer than that of a machine reamer the guiding of which is guaranteed by the machine spindle.

Conclusion:

The hand reamer can only be used with through holes, because a blind hole cannot be completely cylindrically reamed due to the long taper lead.

Taper reamer:

It consists of a long, conical cutting portion of a certain conicity (for instance 1:50); the shank is equipped with a square so that it can be received by a tap wrench. The nominal diameter is at the beginning of the cutting portion. Taper reamers belonging to a set (serial taper reamers) have differently shaped cutting portions with special chip-breaking grooves, because they must be abler to remove great quantities of chips. Only the finishing reamer leads to the required surface quality.


Figure 7 - Comparison of reamers in use

a straight reamer
b machine reamer
c Taper reamer
1 Taper lead
2 Cutting portion
3 Neck
4 Shank
5 Square
6 Nominal diameter

What is the task of the taper lead at the straight reamer?
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Why must the straight hand reamer have a relatively long taper lead?
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Why is the straight machine reamer allowed to have a relatively short taper lead?
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Why can the straight hand reamer be used only with through holes?
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